Cement All®


PRODUCT DESCRIPTION

When mixed with water CEMENT ALL® produces a workable, high quality repair material that is ideal where rapid strength gain, high durability and low shrinkage are desired. Apply CEMENT ALL® in thicknesses from featheredge to 4-inches. Durable in wet environments. SETS IN 15 MINUTES & IS READY FOR TRAFFIC IN 1-HOUR. One 55 lb. bag of Rapid Set® Cement ALL® yields approximately 0.5 cubic feet.



USES: CEMENT ALL® is a multipurpose product that can be used for general concrete repair, doweling and anchoring, industrial grouting, formed work, airport projects, and highway repair.

COMPOSITION: Cement ALL® is a high performance blend of Cement and specialty sand. CEMENTALL® is nonmetallic and no chlorides are added. Cement ALL® is similar in appearance to portland cement repair materials and may be applied using similar methods.

COLOR: [Light Grey] The final color of CEMENT ALL® may vary due to application techniques and environmental conditions.

LIMITATIONS: Not intended for applications over 4” deep, for deeper sections use Rapid Set® Concrete Mix or Rapid Set® Mortar Mix. For overlay applications at least one test section should be prepared to evaluate the suitability of the materials and procedures.

Technical Data

Set Time, ASTM C-191(Mod.) at 21oC
Compressive Strength, ASTM C-109 Mod.
Age: Compressive Strength:
1-hour* 20.7 MPa
3-hour 31.0 MPa
7-day 41.4 MPa
28-day 62.0 MPa
Slant Shear, ASTMC-882 Mod.
1-day 9.7 MPa
28-day 17.9 MPa

APPLICATION

Apply CEMENT ALL® in thicknesses from featheredge to 4” (10 cm). For heavy loads and vehicle traffic, minimum thickness will vary. Not intended for high heat applications above 300°F (149°C). For deeper sections, use Rapid Set® Mortar Mix or Rapid Set® Concrete Mix. For overlay applications, a minimum of one test section should be prepared to evaluate the suitability of the materials and procedures.

SURFACE PREPARATION: For repairs, application surface must be clean, sound and free from any materials that may inhibit bond, such as oil, asphalt, curing compound, acid, dirt and loose debris. Roughen surface and remove all unsound material. Apply CEMENT ALL® to a surface that is thoroughly saturated with no standing water.

MIXING: The use of a power-driven mechanical mixer, such as a mortar mixer or a drillmounted mixer, is recommended. Organize work so that all personnel and equipment are in place before mixing. Use clean potable water. CEMENT ALL® may be mixed using 3 to 3.75 quarts (2.8 L to 3.5 L) of water per 55-lb (25-kg) bag for Department of Transportation projects and other critical applications. For general purpose and high fluidity applications, a maximum of 5 quarts (4.7 L) may be used. Use less water to achieve higher strengths. For increased fluidity and workability, use Rapid Set® FLOW Control® plasticizing admixture from the Rapid Set® Concrete Pharmacy®. Place the desired quantity of mix water into the mixing container. While the mixer is running, add CEMENT ALL®. Mix for the minimum amount of time required to achieve a lump-free, uniform consistency (usually 1 to 3 minutes). Do not retemper.

PLACEMENT: Cement ALL® may be placed using traditional methods. Organize work so that all personnel and equipment are ready before placement. Place, consolidate and screed quickly to allow for maximum finishing time. Do NOT wait for bleed water, apply final finish as soon as possible. Cement ALL® may be troweled, floated or broom finished. On flat work Do NOT install in layers, install full depth sections and progress horizontally. Do NOT install on frozen surfaces. Use a method of consolidation that eliminates air voids. To extend working time use Rapid Set® SET CONTROL® set retarding admixture.

CURING: Water cure all Cement ALL® installations. Begin curing as soon as the surface has lost its moist sheen. Keep exposed surfaces wet for a minimum of 1 hour. When experiencing extended setting times, due to cold temperature or the use of retarder, longer cure times may be required. The objective of water curing shall be to maintain a continuously wet surface until the product has achieved sufficient strength.

BENEFITS

  • FAST : Sets in 15 minutes; structural strength in 1 hour
  • STRONG : 3 times stronger than most concrete
  • DURABLE : Formulated for long life in critical applications
  • EXCELLENT BOND : Superior adhesion to concrete, stone, brick, block, stucco and more
  • STRUCTURAL : For repair and new construction
  • MULTI-PURPOSE : Use for concrete repair, grouting, anchoring, casting, underlayment and more

GREEN

ENVIRONMENTAL ADVANTAGES: Use CEMENT ALL® to reduce your carbon footprint and lower your environmental impact. Production of Rapid Set cement emits far less CO2 than portland cement. Contact your representative for LEED values and environmental information.

USGBC and related logo is a trademark owned by the U.S. Green Building Council and is used by permission.

WARNING

CAUTION: CEMENT ALL® contains cement-itious materials and may cause irritation to lungs, eyes and skin. Avoid contact. Use only in adequate ventilation. Do not breath dust. Wet mixture may cause burns. Wear suitable gloves, eye protection and protective clothing. In case of skin contact, wash thoroughly with soap and water. In case of eye contact, flush immediately and repeatedly with large quantities of water and get prompt medical attention. In case of difficulty breathing, remove perso to fresh air. If difficulty breathing persists, seek medical attention.



Technical