RetroPlate System


PRODUCT DESCRIPTION

RetroPlate 99 is a chemically reactive liquid which enhances concrete density and hardness, allowing concrete surfaces to be polished to a high, marble like sheen. In conjunction with diamond tools and machinery, and the process of grinding and polishing concrete, it is known as the RetroPlate Concrete Polishing System.

The RetroPlate System began as a way of removing old, worn out coatings. But owners, facility managers and architects soon realized its potential for new concrete floors and quickly began to specify it. The results were durable, beautifully polished floors void of typical coating pitfalls.

By chemically treating concrete surfaces and polishing the bare concrete, the RetroPlate System creates a highly abrasion resistant, dustproofed, polished and aesthetically pleasing floor that is very easy to clean and maintain.

The RetroPlate System can be used in conjunction with acid staining, shakeon hardeners, integral color and cementitious terrazzo. Colored aggregate, recycled glass and other decorative material can be embedded into the concrete surface, later to be exposed during the grinding process.

A desire to help owners, facility managers and architects find a permanent solution to floor coating problems created the RetroPlate Concrete Polishing System, a state-of-the-art flooring alternative that is limitless in its design potential and unmatched in durability and performance.


TECHNICAL DATA+
Coverage Area: 200 ft2/gal (5 m2/L)
Depends on porosity and state of concrete
Form & Odor: Clear, colorless liquid; odorless
PH: 11.3 - 11.6
Thinners: None
Duration of Effectiveness: Permanent
Internal Comp: Non-flammable, water-based, non-toxic Meets USDA and VOC compliance
Storage Life: Indefinite
Packaging: 1 gal (3.79 L) Samples 5 gal (19 L) Pails 55 gal (208 L) Drums

APPLICATION

The RetroPlate Concrete Polishing System follows these basic steps performed by our certified applicators ensuring that every floor turns out just right.


The first step is to grind the floor with industrial strength diamonds. Grinding removes imperfections, marks and scratches, and exposes bare concrete by removing existing coating or mastic. Grinding can be light to heavy depending on the desired level of exposed aggregate. A new floor’s colored aggregate, recycled glass or other decorative material can be broadcast into the surface to be exposed during the grinding process.





Add style and personality to your polished concrete floors with an array of color options. Achieve any look and style with full color floors, custom logos or unique patterns. Color options for polished concrete include: integral color, dry shake and topical dyes and stains.





The next step is to densify the floor with RetroPlate. RetroPlate penetrates the concrete and chemically reacts to harden and densify the floor by filling-in pores and creating a dense surface. Densification is key to the long-term benefits of polished concrete. Many densifiers on the market claim to work for polished concrete, but there is only one RetroPlate.





The final step is to polish the floor with progressively finer diamond grits. This polishing procedure is what produces the floor’s sheen. A floor can be polished to a flat (ground), satin (honed), polished or highly polished finish. Adding color or seeded material allows for unlimited possibilities in design.



BENEFITS

Concrete is tough, right? So why is the RetroPlate System necessary?

Concrete in its natural state is a porous product that is susceptible to efflorescence, spalling and dusting. It does not provide an aesthetic finish, nor is it easily maintained. That’s why Curecrete actually created the science and art which converts boring concrete to one of strength, longevity, and beauty.

PRODUCT BENEFITS


Densified Floor Surface

Dustproof

Increased Abrasion Resistance

Increased Floor Hardness

LEED Qualified

Lowest Life Cycle Cost

Marble-Like Shine / Increased Light Reflectivity

Reduced Maintenance

Unlimited Decorative Combinations



DENSIFIED FLOOR SURFACE

RetroPlate chemically and mechanically locks-up pores at the concrete floor’s surface. This densification process aids in inhibiting the penetration of water, oils and other contaminants.


DUSTPROOF

The RetroPlate densification process closes off the surface of the floor and locks-in concrete salts, keeping the surface from dusting. This dramatically reduces maintenance costs by keeping equipment, machinery, and finished manufactured products free of concrete dust.


INCREASED ABRASION RESISTANCE

A RetroPlate floor increases the abrasion resistance of a normal concrete floor by up to 400% (ASTM C779). As a concrete surface treatment, RetroPlate provides the greatest increase in strength at the top of the floor and allows for unmatched abrasion resistance throughout.

INCREASED FLOOR HARDNESS

Independent testing has proven that RetroPlate increases a floor’s impact resistance by up to 21% (ASTM C805).


LEED QUALIFIED

RetroPlate floors are Green! RetroPlate is – pure and simple – a modified sodium silicate which reacts with the calcium hydroxide (free lime) in the cement component of concrete. In utilizing RetroPlate, customers are taking safe, naturally occurring materials to enhance the strength of their concrete floors.


LOWEST LIFE CYCLE COST

RetroPlate has the LOWEST per square foot life-cycle cost of any floor covering or coating. It saves money in both the initial installation, as well as in future maintenance and labor costs. Rather than cover up the floor with multiple coatings to hide the inherent problems of concrete, our Certified Applicators create polished floors to last a lifetime. Through the use of grinding and polishing, in conjunction with the specially formulated RetroPlate product, there is no need for topical sealers.

Compare the RetroPlate System with other flooring solutions below.

  • RetroPlate
  • RetroPlate with Acid Stain
  • Acrylic
  • VCT
  • Epoxy
  • Carpet
  • Terrazzo (epoxy)
  • Terazzo (cement)
  • Linoleum
  • Porcelain Tile
  • $4.00 – $6.50
  • $5.00 – $7.50
  • $5.20 (minimum)
  • $16.00 – $20.00
  • $16.50 – $20.00
  • $17.50 – $20.00
  • $18.00
  • $19.00
  • $18.00 – $25.00
  • $23.00

*All prices are ft2 costs and use the initial installed cost, annual maintenance cost and life of the product to determine the total expense for 10 years. Information, other than for RetroPlate, is from NTMA, Concrete Construction and other independent sources.


Marble-Like Shine / Increased Light Reflectivity

As a result of the polished shine, some RetroPlate floors have proven to reduce lighting costs by 1/3 due to it’s light reflective properties. For more information on Gloss Levels classified by the Concrete Polishing Council (CPC).


Reduced Maintenance

By creating a smooth, dust-free surface, maintenance is reduced dramatically, and tire marks are completely eliminated. Many companies around the world have had their maintenance costs for labor and cleaning products reduced.


Unlimited Decorative Combinations

RetroPlate provides a functional solution to floor problems, as well as being architecturally and design ambitious. The unique ability of the RetroPlate System to combine the architectural, artistic nature of design with function and permanence of the best densifier in the business allows for unlimited possibilities for floor design.


DESIGN YOUR RETROPLATE FLOOR TODAY!

Design your very own RetroPlate floor using our Design Center Tool. Select from difference dye colors, exposed aggregate options and gloss options. The design possibilities are endless!



FAQs

Where is the RetroPlate System used?
Can RetroPlate be used with colored concrete?
When can the floor be used after the RetroPlate process is complete?
When will the floor be fully “cured” or “mature?”
Is the RetroPlate System a coating?
How long does the RetroPlate application process take?
Can the RetroPlate System be used in tilt-up construction?
Will vapor migration affect a RetroPlate floor?
Are RetroPlate floors slippery?
Who is allowed to apply the RetroPlate System?
Is the RetroPlate System environmentally friendly?
Can the RetroPlate System be used in freezer or refrigerated facilities?
Are there any areas where the RetroPlate System is not recommended?
Does the RetroPlate System comply with USDA standards?
Is there RetroPlate representation in my area?
Has RetroPlate been used on LEED projects?
Can a floor treated with steel or poly fibers receive the RetroPlate System?
Can the RetroPlate System be used on a floor containing fly ash?

Where is the RetroPlate System used?

The RetroPlate System is used anywhere there is exposed concrete, or cementitious terrazzo. This includes, but is not limited to retail environments (grocery stores, clothing, hardware, malls, sporting goods, etc.), schools, manufacturing plants, restaurants, food processing plants, warehouses, movie theaters, aviation hangars, automotive dealerships, residences, garages, office spaces, printing facilities, government buildings and offices, correctional facilities, distribution centers, stadiums, convention centers, and other locations where exposed concrete or terrazzo needs protection, ease of maintenance and an aesthetic finish. For more information visit our Markets Served page.

Can RetroPlate be used with colored concrete?

Yes. RetroPlate is effectively used in conjunction with integrally colored concrete (where a pigment is added into the concrete mix), acid stained concrete, dyes, and dry shake colored floor hardeners. Visit our RetroPlate Dyes page for more information.

When can the floor be used after the RetroPlate process is complete?

The floor can be used immediately. There is no drying or waiting time. Visit our Application page for more information.

When will the floor be fully “cured” or “mature?”

As soon as the RetroPlate application is finished, the floor will be completely abrasion resistant, dust proof, and polished. The sealing process, however, is a combination of a chemical and mechanical reaction. The mechanical process will be complete and the floor will be much easier to clean. The chemical reaction within the concrete will continue for several months. It is important to keep the floor cleaned during this curing phase, as the floor is becoming densified from within.

Is the RetroPlate System a coating?

No. The RetroPlate System is a chemical and mechanical reaction with the concrete itself. When the application is finished, the concrete is still bare, but it has gone through a chemical and mechanical process to protect, harden, and polish the surface. The beauty of the RetroPlate System is that the concrete is protected and polished, yet there is no coating to peel, scratch, or wear.

How long does the RetroPlate application process take?

This depends entirely upon the preparation and layout of the floor. Application time will be increased by factors such as extensive racking, machinery to work around, removal of a coating, heavy grinding, or other construction or building related obstacles. A certified RetroPlate applicator will be happy to look at a floor and layout and give an accurate application time estimate. As a general timetable, the RetroPlate process will be equal to or faster than the application of an epoxy or urethane system.

Can the RetroPlate System be used in tilt-up construction?

Yes. The RetroPlate System is compatible with tilt-up construction, however all bond-breakers must be completely removed during the grinding phase of the RetroPlate System, increasing the time and cost of the application.

Will vapor migration affect a RetroPlate floor?

Because the RetroPlate System is not a coating, any vapor migration can pass through the concrete and be released into the air without consequence. With the RetroPlate System, there is nothing to re-emulsify and detach from the floor. Because the RetroPlate System densifies the surface, it will also help reduce the amount of moisture passing through the floor. If the RetroPlate System is desired as a vapor barrier, Curecrete recommends that calcium chloride tests be performed before and after in order to determine its effectiveness.

Are RetroPlate floors slippery?

By closing off the pores at the surface, the floor does become slightly more slippery. However, the RetroPlate System can fall within OSHA and ADA recommendations for coefficient of friction. Click here to review the RetroPlate coefficient of friction testing.

Who is allowed to apply the RetroPlate System?

The RetroPlate System is applied by certified applicators only, thus allowing Curecrete to provide the highest quality and greatest service possible.

Is the RetroPlate System environmentally friendly?

Yes. No solvents or volatile organic compounds are used in the RetroPlate process. It is an odorless, non-flammable, and non-hazardous system. Curecrete prides itself on providing a completely “green” and environmentally friendly floor finish. Need more info? Visit our Green section.

Can the RetroPlate System be used in freezer or refrigerated facilities?

Yes. RetroPlate can, and has been, used in these facilities.

Are there any areas where the RetroPlate System is not recommended?

The RetroPlate System is not recommended where strong acids will come in contact with the floor. However, these are generally very small portions of a facility and the remainder of the floor could be treated with RetroPlate.

Does the RetroPlate System comply with USDA standards?

Yes, a USDA letter of compliance is available upon request

Is there RetroPlate representation in my area?

Yes, we have independent representatives in the U.S. and distributors and applicators in many countries. Please contact us for a representative nearest you.

Has RetroPlate been used on LEED projects?

Yes, RetroPlate has been used on silver, gold, and platinum LEED projects!

Can a floor treated with steel or poly fibers receive the RetroPlate System?

Yes, however, the fibers will not react with the RetroPlate densifier and will not hold a shine, therefore, the overall look of the floor may be different on a fiber floor.

Can the RetroPlate System be used on a floor containing fly ash?

Yes, but we recommend not exceeding 15% fly ash (of total cement content). While we appreciate the environmental characteristics of using fly ash, the RetroPlate densifier only reacts with the calcium hydroxide in the portland cement. We want to maximize our chemical reaction with the concrete to provide a truly densified concrete surface.



GREEN AND SUSTAINABLE



Curecrete takes great pride in providing a green and environmentally friendly system. Caring for the environment is a great concern for owners, contractors, architects, and others involved in the construction industry. We are proud to provide a concrete polishing system that is green and contributes to the qualification of LEED certifications.

DEFINING GREEN

When hearing the term green, many individuals think of how they can minimize their impact on the earth. In other words, they are seeking to live, breathe and build with minimal harm to the environment.

ENVIRONMENTALLY SAFE

One of the many advantages of using the RetroPlate System is that it is environmentally safe. It is:

  • Water-based
  • Odorless
  • Non-flammable
  • No VOCs, solvents, toxic ingrediant
  • No VOCs
  • No toxic ingredients
  • No harmful vapors
  • Requires no protective clothing
  • No breathing apparatus

If an existing coating is removed in preparation for the RetroPlate System, we recommend using a wet grinding process, which bypasses the need for stripping with acids and other strong chemicals. In every step of the RetroPlate System, an environmentally safe approach is taken.

NATURAL PROCESS

In every step of the RetroPlate process, an environmentally safe approach is taken. When utilized, a formulation of water and naturally occurring materials to strengthen the concrete is used. By refurbishing existing concrete, you are recycling, saving energy, and limiting landfill contributions.

NATURAL PRODUCT

The RetroPlate System is a water-based, sodium silicate product that works by chemically interacting with the calcium hydroxide in the cement componenet of concrete. We are not creating a topical floor covering, nor are we creating a flooring product that will require extensive maintenance, stripping, ongoing topical treatments or future disposal in a landfill. We are simply utilizing natural products to enhance the performance of other natural products, and we do it in a safe, environmentally friendly, cost-efficient way.

NATURAL ANSWER

Corporations, retailers, school districts, healthcare facilities, architects and facility managers are all looking at ways to lower costs, both to their operation and to the environment. What the RetroPlate System provides has minimal or no environmental impact, and these individuals are finding out that building green is not only good for the planet, but also for business and public perception. Once a project has committed to being green, it is natural for the RetroPlate System to be considered. It is natural, the process is natural, and the maintenance process utilizes water and another, highly recommended green product, CreteClean Plus with Scar Guard™.



MAINTENANCE

An effective maintenance program that includes routine scrubbing with soft to medium maintenance pads, ample down pressure and proper amounts of water and detergent will enhance the floor’s performance significantly.

Scrub Floor Often: Minimum routine cleaning 2-3 times per week with CreteClean Plus with Scar Guard provides superior results.

Clean Spills Quickly: After densification is complete, concrete will resist contamination and moisture penetration of most liquids. Corrosive or aggressively staining contaminants should be removed quickly to avoid possible staining.

Burnish Once WEEKLY: For best results, burnish the floor with a high speed propane burnisher and hog’s hair pad following daily cleaning.


RECOMMENDED SUPPLIES

Automatic Scrubber

Capable of 125 – 150 lbs. of downward pressure.


Soft to Medium Maintenance Pads or Nylon Brushes

Detergent:

Performance enhancing detergent specifically designed to clean densified and densified-polished concrete floors. Regular use helps decrease the visibility of minor scratches and blemishes and helps maintain the concrete sheen.

*If other detergents are used they should be non-acidic and void of hydroxides and sulfates.

Oil Emulsifier & Acrylic Stripper: CreteStrip

Use directly on stain for spot treatment.


CONDITIONS TO AVOID

  • Standing liquids of any kind, including water
  • Detergents containing hydroxides or sulfates
  • Acidic or caustic cleaners; acidic detergents will etch the surface over time and dull the floor’s finish
  • All contact with any acids
  • Treated dust mops or sweeping compounds
  • Bleach or any acidic/harsh chemicals
  • Aggressive scrubbing brushes; Strata Grit, Nylo-Grit and other aggressive scrubbing brushes will alter the polished pattern and leave a dull appearance.

TECHNICAL

RetroPlate is a chemically reactive concrete stabilizer that enhances concrete density and hardness, allowing floors to be finished to a high cosmetic, marble-like sheen.

In addition to bare concrete, RetroPlate works successfully with integral color, acid stains, dyes, dry shake hardeners and cementitious terrazzo.

USES

  • New, bare concrete
  • Old, deteriorating, dusting floors
  • Dull, rough, pitted or raw-looking concrete
  • Overlays, toppings or expensive recoatings are required?
  • Marble-like, hard shell, maintenance free finish is desired

TREATMENT RESULTS

The RetroPlate System allows for 4 gloss levels:

  • Level 1         Flat (Ground)
  • Level 2         Satin (Honed)
  • Level 3          Polished
  • Level 4          Highly Polished

Different levels of grinding can be light to heavy depending on the desire level of exposed aggregate:

  • Class A – Cement Fines
  • Class B – Fine Aggregate
  • Class C – Coarse Aggregate

UNLIMITED DECORATIVE COMBINATIONS

  • Integral color
  • Acid stains
  • Dyes (AmeriPolish Dyes | RetroPlate Dyes)
  • Colored aggregate
  • Recycled glass
  • Other decorative media

INDEPENDENT TESTING

  • Test #1 – General Testing
  • Test #2 – Coefficient of Friction
  • Test #3 – Abrasion and Impact Strength Testing

SAFETY

One of the many advantages of the RetroPlate System is the fact that it is safe for the environment and safe for applicators, installers and customers.

RetroPlate is completely water-based and contains:

  • NO solvents
  • NO VOCs
  • NO harmful vapors
  • NO harmful fumes
  • NO toxic ingredients.

Use of RetroPlate requires:

  • NO protective clothing, and
  • NO breathing apparatus.


WARRANTY

Qualifying floors are eligible for a warranty when RetroPlate is correctly applied to properly designed (concrete-mix) and placed concrete in accordance with recognized international and domestic concrete design and placement standards. The warranty does not apply to structural faults that occur due to faulty workmanship, improper design or cracking and failure of materials other than RetroPlate.

Curecrete Distribution, Inc. stands behind RetroPlate with the only 10-year product and labor warranty offered in the concrete polishing industry. As the original concrete polishing system, Curecrete is pleased to make available to floor owners the following warranties on verified RetroPlate treated floors:


10-YEAR PRODUCT WARRANTY (Standard)

Curecrete warrants that after the specified densifying and hardening period the RetroPlate treated floor will remain hardened, dustproof and water-repellant 10-years from the date RetroPlate is applied (as specified by Curecrete).


LIFETIME PRODUCT WARRANTY (Extended Product Warranty for Using CreteClean Plus)

Due to the superior performance achieved by regularly using CreteClean Plus with Scar Guard and CreteClean Plus – Single Dose, concrete surfaces treated with RetroPlate can qualify for an extension of their original 10-Year Product Warranty to a Lifetime Product Warranty. Qualifying conditions apply.